ED–1

ENGINE HOOD / DOOR – HOOD

HOOD
ENGINE HOOD / DOOR
BODY

COMPONENTS
HOOD SUB-ASSEMBLY

RADIATOR SUPPORT
SEAL

HOOD INSULATOR
x6

HOOD SUPPORT ROD
x8
x6
HINGE

13 (135, 10)

RADIATOR SUPPORT OPENING COVER

HINGE
13 (135, 10)

HOOD LOCK CONTROL
LEVER SUB-ASSEMBLY

ED

HOOD LOCK ASSEMBLY
8.0 (82, 71 in.*lbf)

N*m (kgf*cm, ft.*lbf) : Specified torque

HOOD LOCK CONTROL CABLE ASSEMBLY
B126527E01

ED–2

ENGINE HOOD / DOOR – HOOD

ON-VEHICLE INSPECTION
1.

INSPECT HOOD SUB-ASSEMBLY
(a) Check that the clearance measurements of areas A
to D are within the standard range.

B
C*

A

D

*: For the area C, check the height difference between the front fender panel and hood.

B075129E01

Standard measurement
Area

Specified Condition

Area

Specified Condition

A

4.3 +-1.5 mm (0.146 +-0.059 in.)

C

0.0 +-1.5 mm (0.000 +-0.059 in.)

B

3.7 +-1.5 mm (0.146 +-0.059 in.)

D

3.3 +-1.5 mm (0.130 +-0.059 in.)

REMOVAL
1.

REMOVE RADIATOR SUPPORT OPENING COVER
(a) Remove the 6 clips and radiator support opening
cover.

2.

REMOVE HOOD LOCK ASSEMBLY
(a) Remove the 3 bolts and hood lock.
(b) Disconnect the lock control cable.

3.

REMOVE HOOD SUPPORT ROD
(a) Remove the rod.
(b) Using a clip remover, remove the holder and
retainer.

4.

REMOVE HOOD INSULATOR
(a) Using a clip remover, remove the 6 clips and
insulator.

ED
B075132E02

B076899E01

ED–3

ENGINE HOOD / DOOR – HOOD

5.

REMOVE HOOD LOCK CONTROL CABLE
ASSEMBLY
(a) Remove the front bumper cover (see page ET-3).
(b) Remove the front fender liner (see page ET-3).
(c) Using a screwdriver, disconnect the cable clamps
as shown in the illustration.
HINT:
Tape the screwdriver tip before use.

C

D
Hood Lock
Control Lever
Sub-assembly
Cable

Cable

E

B
Hood Lock
Control Cable

F
E
Cable

Cable
A

A

F
B

C

D

Cable

Cable
B075134E02

(d) Remove the cable.

ED

ED–4

ENGINE HOOD / DOOR – HOOD

ADJUSTMENT

Centering Bolt

Standard Bolt

HINT:
• Use the same procedure for the RH side and LH side.
• The procedures listed below are for the LH side.
• Centering bolts are used to mount the hood hinge and
hood lock. The hood and hood lock cannot be adjusted
with the centering bolts on. Substitute the centering bolts
with standard bolts (with washers) when making
adjustments.
• A bolt without a torque specification is shown in the
standard bolt chart (see page SS-2).

B057104E06

1.

ADJUST HOOD SUB-ASSEMBLY
(a) Adjust the hood's position.
(1) Loosen the 4 hinge bolts on the hood side.

B075133E01

A

Aligned

(2) Move the hood and adjust the clearance
between the hood and front fender. Make sure
that the clearance is within the standard range.
Standard measurement (A):
3.7 +-1.5 mm (0.146 +-0.059 in.)
(3) Tighten the hood's hinge bolts after the
adjustment.
Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf)

B075130E01

(b) Adjust the cushion rubber so that the height of the
hood and the fender are aligned.
HINT:
Raise or lower the cushion rubber by turning it.
Standard measurement:
3.3 +-1.5 mm (0.130 +-0.059 in.)

ED

B076116E01

ENGINE HOOD / DOOR – HOOD

ED–5

(c) Adjust the hood lock.
(1) Remove the 6 clips and radiator support
opening cover.

B075132E02

(2) Loosen the 3 bolts.
(3) Adjust the hood lock position so that the striker
can enter it smoothly.
(4) Tighten the bolts and nut after the adjustment.
Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

B075131E01

ED

ED–6

ENGINE HOOD / DOOR – HOOD

INSTALLATION
HINT:
A bolt without a torque specification is shown in the standard
bolt chart (see page SS-2).
1.

INSTALL HOOD LOCK CONTROL CABLE
ASSEMBLY
(a) Install the cable.
(b) Connect the cable clamps as shown in the
illustration.

C

D
Hood Lock
Control Lever
Sub-assembly
Cable

Cable

E

B
Hood Lock
Control Cable

F
E
Cable

Cable
A

A

F
B

C

D

Cable

Cable
B075134E01

(c) Install the front fender liner (see page ET-6).
(d) Remove the front bumper cover (see page ET-6).
2.

INSTALL HOOD INSULATOR
(a) Install the insulator with the 6 clips.

3.

INSTALL HOOD SUPPORT ROD
(a) Install the retainer and holder.
(b) Install the rod.

4.

INSTALL HOOD LOCK ASSEMBLY
(a) Connect the hood lock control cable.
(b) Install the lock with the 3 bolts.
Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
(c) Adjust the hood lock (see page ED-3).

ED

B076899E01

ED–6

ENGINE HOOD / DOOR – FRONT DOOR

FRONT DOOR
ENGINE HOOD / DOOR
BODY

COMPONENTS

FRONT DOOR TRIM BOARD
SUB-ASSEMBLY LH

FRONT DOOR INSIDE HANDLE
SUB-ASSEMBLY LH
FRONT NO. 1 SPEAKER
ASSEMBLY
DOOR PULL HANDLE
RIVET

FRONT NO. 2 SPEAKER ASSEMBLY

FRONT DOOR INSIDE
HANDLE BEZEL LH

DOOR FRAME GARNISH LH
FRONT DOOR TRIM BRACKET
FRONT DOOR ARMREST
UPPER BASE PANEL LH

ED

for RH Side
WINDOW REGULATOR
MASTER SWITCH

OUTER MIRROR
SWITCH ASSEMBLY

FRONT DOOR ARMREST
UPPER BASE PANEL RH

DOOR CONTROL
SWITCH ASSEMBLY

POWER WINDOW REGULATOR SWITCH
Non-reusable part
B126529E01

ED–7

ENGINE HOOD / DOOR – FRONT DOOR

FRONT DOOR OUTSIDE HANDLE LH
FRONT DOOR WINDOW
FRAME MOULDING REAR LH

FRONT DOOR OUTSIDE
HANDLE COVER LH

OUTSIDE HANDLE REAR PAD
OUTSIDE HANDLE FRONT PAD

FRONT DOOR LOCK
ASSEMBLY LH

w/ Smart Key System
FRONT DOOR OUTSIDE HANDLE LH

5.5 (56, 49 in.*lbf)

FRONT DOOR FRONT
LOWER FRAME RETAINER

FRONT DOOR OUTSIDE HANDLE
FRAME SUB-ASSEMBLY LH
FRONT DOOR LOCK REINFORCEMENT
SUB-ASSEMBLY

ED
FRONT DOOR ECU
ASSEMBLY
N*m (kgf*cm, ft.*lbf) : Specified torque

Precoated part
B126530E01

ED–8

ENGINE HOOD / DOOR – FRONT DOOR

FRONT DOOR GLASS RUN
DOOR FRAME GARNISH LH

FRONT DOOR GLASS SUB-ASSEMBLY

FRONT DOOR WINDOW REGULATOR
SUB-ASSEMBLY LH

8.0 (82, 71 in.*lbf)

FRONT POWER WINDOW REGULATOR
MOTOR ASSEMBLY LH

FRONT DOOR WEATHERSTRIP LH

ED

FRONT DOOR SERVICE HOLE COVER LH
N*m (kgf*cm, ft.*lbf) : Specified torque
B126531E01

ED–9

ENGINE HOOD / DOOR – FRONT DOOR

OUTER REAR VIEW MIRROR ASSEMBLY LH

5.5 (56, 49 in.*lbf)

FRONT DOOR BELT MOULDING ASSEMBLY LH

8.5 (87, 75 in.*lbf)
8.5 (87, 75 in.*lbf)
26 (265, 19)

26 (265, 19)
26 (265, 19)

8.5 (87, 75 in.*lbf)

FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY LH
8.0 (82, 71 in.*lbf)

FRONT DOOR NO. 2
SERVICE HOLE COVER

ED

FRONT DOOR NO. 1
STIFFENER CUSHION

N*m (kgf*cm, ft.*lbf) : Specified torque
Precoated part
B126532E01

ED–10

ENGINE HOOD / DOOR – FRONT DOOR

ON-VEHICLE INSPECTION
1.

INSPECT FRONT DOOR SUB-ASSEMBLY
(a) Check that the clearance measurements of areas A
to E are within the standard range.
200 mm (7.87 in.)*
B
D
C

A

E

*: 200 mm (7.87 in.) from the end of the window frame, check
the clearances B and C as illustrated in the cross section.
B075122E03

Standard measurement

ED

Area

Specified Condition

Area

Specified Condition

A

4.0 +-1.5 mm (0.157 +-0.059 in.)

D

4.0 +-1.5 mm (0.157 +-0.059 in.)

B

5.1 +-1.5 mm (0.201 +-0.059 in.)

E

5.7 +-1.5 mm (0.224 +-0.059 in.)

C

6.3 +-1.5 mm (0.248 +-0.059 in.)

-

-

ENGINE HOOD / DOOR – FRONT DOOR

ED–11

DISASSEMBLY
HINT:
• Use the same procedures for the LH side and RH side.
• The procedures listed below are for the LH side.
1.

REMOVE NO. 2 REAR FLOOR BOARD

2.

REMOVE REAR DECK FLOOR BOX

3.

REMOVE NO. 3 REAR FLOOR BOARD ASSEMBLY

4.

DISCONNECT CABLE FROM NEGATIVE BATTERY
TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent airbag and seat belt pretensioner activation.

5.

REMOVE FRONT DOOR LOWER FRAME BRACKET
GARNISH LH
(a) Using a screwdriver, detach the 2 clips and remove
the garnish.
HINT:
Tape the screwdriver tip before use.

6.

REMOVE FRONT DOOR INSIDE HANDLE BEZEL LH
(a) Using a screwdriver, detach the 3 claws and remove
the bezel.
HINT:
Tape the screwdriver tip before use.

7.

REMOVE DOOR PULL HANDLE
(a) Remove the screw and pull handle.

B075149E02

B076973E06

B075150E01

ED

ED–12

ENGINE HOOD / DOOR – FRONT DOOR

8.

B075142E03

(d) Passenger's side:
Using a screwdriver, detach the 2 clips and 4 claws,
and remove the armrest base panel together with
the 2 switches.
HINT:
Tape the screwdriver tip before use.
(e) Disconnect the switch connector.
(f) Using a screwdriver, detach the 2 claws and remove
the door control switch.
HINT:
Tape the screwdriver tip before use.
(g) Using a screwdriver, detach the 2 claws and remove
the power window regulator switch.
HINT:
Tape the screwdriver tip before use.

B075143E03

9.
Protective Tape Protective Tape

Screw

REMOVE FRONT DOOR ARMREST UPPER BASE
PANEL LH
(a) Driver's side:
Using a screwdriver, detach the 2 clips and 4 claws,
and remove the armrest base panel together with
the window regulator master switch.
HINT:
Tape the screwdriver tip before use.
(b) Disconnect the switch connector.
(c) Remove the 3 screws and the window regulator
master switch from the armrest base panel.

REMOVE FRONT DOOR TRIM BOARD SUBASSEMBLY LH
(a) Remove the screw.
(b) Using a screwdriver, detach the 7 clips and remove
the trim board.
HINT:
• Tape the screwdriver tip before use.
• In order to prevent the door panel from being
damaged, use protective tape to cover the areas
indicated by the arrow marks in the illustration.
• If the clip cannot be reached with the
screwdriver, pull on the lower trim to remove it.

ED
B075137E02

Claw A

1

Claw

2

B077633E02

10. REMOVE FRONT DOOR INSIDE HANDLE SUBASSEMBLY LH
(a) Using a screwdriver, detach claw A as shown in the
illustration.
HINT:
Tape the screwdriver tip before use.
(b) Move the inside handle in the direction indicated by
the arrow mark in the illustration. This will release
the 2 claws and allow removal of the inside handle.
(c) Disconnect the 2 cables from the inside handle.

ENGINE HOOD / DOOR – FRONT DOOR

ED–13

11. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY
LH
(a) Disconnect the mirror connector.
(b) Remove the 3 nuts and mirror.
NOTICE:
Be careful when removing the nuts as the mirror
may fall and become damaged.

B075148E01

12. REMOVE FRONT DOOR SERVICE HOLE COVER LH
(a) Remove the 2 screws and trim bracket.
(b) Remove the service hole cover.
NOTICE:
Remove the remaining tape on the door side.
(c) Remove the 3 screws and service hole cover No. 2.

B075139E01

B061431E01

13. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY
(a) Using a drill of less than φ4 mm (0.16 in.), drill out
the 3 rivet heads and remove the speaker.
NOTICE:
• Be sure to gently place the drill perpendicular
to the rivet, otherwise the rivet hole and the
drill itself will be damaged.
• Be careful with the cut rivet, because it is hot.
(b) Even if the flange is taken off, continue drilling and
push out the remaining fragments using the drill.
(c) Using a vacuum cleaner, remove the drilled rivet
and dust from the inside of the door.
14. REMOVE FRONT DOOR BELT MOULDING
ASSEMBLY LH (See page ET-20)
15. REMOVE FRONT DOOR WINDOW FRAME
MOULDING REAR LH (See page ET-32)
16. REMOVE DOOR FRAME GARNISH LH
(a) Using a clip remover, detach the claws and remove
the garnish.
17. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY LH
HINT:
Insert cushions inside the door panel to prevent the glass
from being scratched.

B075163E01

ED

ED–14

ENGINE HOOD / DOOR – FRONT DOOR

B075147E01

(a) Driver's Side:
Connect the window regulator master switch.
(b) Passenger's side:
Connect the power window regulator switch.
(c) Move the door glass until the 2 bolts appear in the
service holes.
(d) Remove the 2 bolts.
NOTICE:
Be careful when removing the 2 bolts as the
glass may fall and become damaged.
(e) Remove the door glass in the direction indicated by
the arrow marks in the illustration.
(f) Driver's side:
Disconnect the window regulator master switch.
(g) Passenger side:
Disconnect the power window regulator switch.

2
1

B062423E07

18. REMOVE FRONT DOOR WINDOW REGULATOR
SUB-ASSEMBLY LH
(a) Disconnect the connector.
(b) Remove the 6 bolts and regulator.
NOTICE:
Be careful when removing the bolts as the
window regulator may fall and become
damaged.
(c) Remove the glass ran.
B075146E01

19. REMOVE FRONT POWER WINDOW REGULATOR
MOTOR ASSEMBLY LH
(a) Using a T25 "torx" driver, remove the 3 screws and
motor.

ED
B070074E01

20. REMOVE FRONT DOOR REAR LOWER FRAME SUBASSEMBLY LH
(a) Remove the bolt and frame.

B075144E01

ENGINE HOOD / DOOR – FRONT DOOR

ED–15

21. REMOVE FRONT DOOR OUTSIDE HANDLE COVER
LH
(a) Remove the hole plug.
(b) Using a T30 "torx" wrench, loosen the screw and
remove the cover with the door lock key cylinder
installed.

Hole Plug

B061438E08

1
2
B056613E05

22. REMOVE FRONT DOOR OUTSIDE HANDLE LH
(a) w/ Smart Key System:
Disconnect the connector.
(b) Remove the handle by sliding and pulling it in the
direction indicated by the arrow mark in the
illustration.
(c) Remove the outside handle pad front and rear.
NOTICE:
If the release plate is not pulled and held when
removing the handle, the release plate will
interfere with the handle and become damaged.
23. REMOVE FRONT DOOR LOCK ASSEMBLY LH
(a) Using a T30 "torx" wrench, remove the 3 screws
and door lock.
NOTICE:
Be careful when removing the screws as the
door lock may fall and become damaged.
HINT:
Remove the door lock through the service hole.

B066894E02

24. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME
SUB-ASSEMBLY LH
(a) Remove the 2 screws and No. 1 stiffener cushion.

ED
B075145E01

(b) Using a T30 "torx" wrench, loosen the screw of the
frame.

Screw
B077632E03

ED–16

ENGINE HOOD / DOOR – FRONT DOOR

(c) Using pliers, pinch the clip and remove the handle
frame, as shown in the illustration.
NOTICE:
Be sure to remove the outside handle frame
together with the clips as the clips will be
damaged if they remain attached to the door
panel.
HINT:
Remove the frame through the service hole.
B057102E01

25. REMOVE FRONT DOOR CHECK ASSEMBLY LH
(a) Remove the 3 bolts and door check.
HINT:
Remove the check through the service hole.

B061463E02

ED

26. REMOVE FRONT DOOR WEATHERSTRIP LH
(a) Using a clip remover, detach the clips and remove
the weatherstrip.
HINT:
If the clips are damaged during removal, replace
them.

ENGINE HOOD / DOOR – FRONT DOOR

ED–17

ADJUSTMENT
HINT:
• Before adjusting the door position for vehicles equipped
with side airbags and curtain shield airbags, be sure to
disconnect the battery. After adjustment, inspect the SRS
warning light, the side airbag system and the curtain shield
airbag system for normal operation (see page RS-31).
Then initialize both systems (see page IN-32).
• Use the same procedure for the RH side and LH side.
• The procedures listed below are for the LH side.
• Centering bolts are used to mount the door hinge to the
vehicle body and door. The door cannot be adjusted with
the centering bolts on. Substitute the centering bolts with
standard bolts (w/ washers) when making adjustments.
1.
Centering Bolt

Standard Bolt

B057104E06

ADJUST FRONT DOOR SUB-ASSEMBLY
(a) Disconnect the negative (-) terminal cable from the
battery.
CAUTION:
Work must be started at least 90 seconds after
the power switch is turned OFF and the negative
(-) terminal cable is disconnected from the
battery. (The SRS is equipped with a back-up
power source. If work is started within 90
seconds of disconnecting the negative (-)
terminal battery and turning the power switch
OFF)
(b) Using SST, loosen the body side's hinge bolts and
adjust the door's position.
SST 09812-00010, 09812-00020
(c) Tighten the body side's hinge bolts after the
adjustment.
Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf)

B075124E01

(d) Loosen the door side's hinge bolts and adjust the
door's position.
(e) Tighten the door side's hinge bolts after the
adjustment.
Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf)

B075123E01

ED

ED–18

ENGINE HOOD / DOOR – FRONT DOOR

(f)

B068038E01

ED

Using a T40 "torx" wrench, adjust the striker position
by slightly loosening the striker mounting screws
and hitting the striker with a plastic-faced hammer.
(g) Tighten the striker mounting screws after the
adjustment.
Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf)
(h) Connect the negative (-) terminal cable to the
battery.
(i) Check which systems need to be initialized and
perform initialization (see page IN-32).
(j) Check the SRS warning light (see page RS-31).

ENGINE HOOD / DOOR – FRONT DOOR

ED–19

REASSEMBLY
HINT:
• Use the same procedures for the RH side and LH side.
• The procedures listed below are for the LH side.
• A bolt without a torque specification is shown in the
standard bolt chart (see page SS-2).
1.

INSTALL FRONT DOOR WEATHERSTRIP LH
(a) Install the weatherstrip and attach the clips.

2.

INSTALL FRONT DOOR CHECK ASSEMBLY LH
(a) Apply MP grease to the sliding areas of the check.
(b) Install the check to the door panel with the 2 bolts.
Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)
(c) Apply adhesive to the threads of the bolt.
Adhesive:
Toyota Genuine Adhesive 1324, Three Bond
1324 or Equivalent
(d) Install the check to the body panel with the bolt.
Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf)

3.

REMOVE FRONT DOOR OUTSIDE HANDLE PAD
REAR
(a) Attach the 2 claws to install the pad.

4.

REMOVE FRONT DOOR OUTSIDE HANDLE PAD
FRONT
(a) Attach the 2 claws to install the pad.

Adhesive

B061463E05

B083064E01

ED
B084266E01

5.

INSTALL FRONT DOOR OUTSIDE HANDLE FRAME
SUB-ASSEMBLY LH
(a) Install the outside handle link.
(b) Apply MP grease to the sliding areas of the frame.
(c) Using a T30 "torx" socket wrench, install the frame
with the screw.
Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf)
(d) Install the No. 1 stiffener cushion with the 2 screws.

6.

INSTALL FRONT DOOR LOCK ASSEMBLY
(a) Apply MP grease to the sliding and rotating areas of
the door lock.

Screw
B077632E03

ED–20

ENGINE HOOD / DOOR – FRONT DOOR

(b) Install new door lock wire harness packing.
NOTICE:
• When reinstalling the door lock, always use
new packing.
• Do not allow grease or dirt to contaminate the
gap between the door panel and packing.
• Old packing or damaged packing cannot
effectively protect against water, which can
damage the door lock.
(c) Insert the control rod into the door lock, and then set
it to the door panel.
NOTICE:
Make sure that the rod is securely engaged with
the lock.
Rod

B065961E02

(d) Apply adhesive to the threads of the 3 screws.
Adhesive:
Toyota Genuine 1324, Three Bond 1324 or
Equivalent
(e) Using a T30 "torx" wrench, install the door lock with
the 3 screws.
Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
(f) Connect the door lock connector.
7.

INSTALL FRONT DOOR OUTSIDE HANDLE LH

8.

INSTALL FRONT DOOR OUTSIDE HANDLE COVER
LH
(a) Using a T30 "torx" wrench, install the cover (with the
door lock key cylinder installed) with the screw.
Torque: 4.0 N*m (41 kgf*cm, 37 in.*lbf)
(b) Install the hole plug.

9.

INSTALL FRONT DOOR FRAME SUB-ASSEMBLY
REAR LOWER LH
(a) Install the frame with the bolt.
Torque: 6.2 N*m (63 kgf*cm, 55 in.*lbf)

B066894E02

ED

Hole Plug
B061438E11

B075144E01

ENGINE HOOD / DOOR – FRONT DOOR

ED–21

10. INSTALL FRONT POWER WINDOW REGULATOR
MOTOR ASSEMBLY LH
(a) Using a T25 "torx" driver, install the motor with the 3
screws.
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)

B070074E01

11. INSTALL FRONT DOOR WINDOW REGULATOR SUBASSEMBLY LH
(a) Apply MP grease to the sliding and rotating areas of
the window regulator.
NOTICE:
Do not apply grease to the spring of the window
regulator.

B075151E02

Bolt A

B077024E01

(b) Loosely install the bolt labeled A onto the window
regulator.
(c) Insert the window regulator into the door panel. Use
the bolt labeled A to hand the window regulator on
the door panel.
(d) Install the window regulator with the 5 bolts and
tighten the bolt labeled A.
Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
NOTICE:
Be careful not to drop the window regulator as it
may become damaged.
(e) Connect the window regulator connector.
12. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY LH
(a) Install the glass run.
NOTICE:
Be careful not to damage the glass.
(b) Insert the door glass into the door panel along the
glass run as indicated by the arrow marks in the
illustration.

1
2

B062423E04

ED

ED–22

ENGINE HOOD / DOOR – FRONT DOOR

(c) Install the door glass to the window regulator with
the 2 bolts.
Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
13. INSTALL DOOR FRAME GARNISH LH
(a) Attach the claws to install the garnish.
14. INSTALL FRONT DOOR WINDOW FRAME
MOULDING REAR LH (See page ET-32)
B075147E01

15. INSTALL FRONT DOOR BELT MOULDING
ASSEMBLY LH (See page ET-21)
16. INSTALL FRONT NO. 1 SPEAKER ASSEMBLY (See
page AV-188)

B075138E01

17. INSTALL FRONT DOOR SERVICE HOLE COVER LH
(a) Install the No. 2 service hole cover with the 3
screws.
(b) Apply butyl tape to the door as shown in the
illustration.
(c) Install a new service hole cover.
HINT:
• When installing the service hole cover, pull out
the links and connectors through the service hole
cover.
• There should be no wrinkles or folds after
attaching the service hole cover.
• After attaching the service hole cover, check the
quality of the seal.
(d) Install the trim bracket with the 2 screws.
18. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY
LH
(a) Install the mirror with the 3 nuts.
Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
(b) Connect the mirror connector.

B075148E01

ED

19. INSTALL FRONT DOOR INSIDE HANDLE SUBASSEMBLY LH
(a) Move the inside handle in the direction indicated by
the arrow in the illustration to install the inside
handle.
(b) Connect the 2 cables to the inside handle.

Claw

B068930E17

ENGINE HOOD / DOOR – FRONT DOOR

Protective Tape Protective Tape

Screw

ED–23

20. INSTALL FRONT DOOR TRIM BOARD SUBASSEMBLY LH
(a) Attach the 7 clips to install the trim board.
(b) Install the screw.
21. INSTALL FRONT ARMREST BASE PANEL UPPER LH
(a) for Driver's Side:
Install the window regulator master switch to the
armrest upper base panel with the 3 screws.
(b) Connect the switch connector.

B075137E02

(c) Attach the 2 clips and 4 claws to install the armrest
base panel (with the window regulator master
switch).
(d) for Passenger's Side:
Attach the 2 claws to install the power window
regulator switch.
(e) Attach the 2 claws to install the door control switch.
(f) Connect the connector.
B075142E03

(g) Attach the 2 clips and 4 claws to install the armrest
upper base panel together with the 2 switches.

B075143E03

22. INSTALL DOOR PULL HANDLE
(a) Install the pull handle with the screw.

B075150E01

ED

ED–24

ENGINE HOOD / DOOR – FRONT DOOR

23. INSTALL FRONT DOOR INSIDE HANDLE BEZEL LH
(a) Attach the 3 claws to install the bezel.

B076973E07

24. INSTALL FRONT DOOR LOWER FRAME BRACKET
GARNISH LH
(a) Attach the 2 clips to install the garnish.
25. CONNECT CABLE TO BATTERY NEGATIVE
TERMINAL
26. INSTALL NO. 3 REAR FLOOR BOARD
27. INSTALL REAR DECK FLOOR BOX
B075149E02

28. INSTALL NO. 2 REAR FLOOR BOARD
29. INSPECT SRS WARNING LIGHT
(a) Inspect the SRS warning light (see page RS-31).
30. PERFORM INITIALIZATION
(a) Perform initialization (see page IN-32).
NOTICE:
Certain systems need to be initialized after
disconnecting and reconnecting the cable from
the negative (-) battery terminal.

ED

ED–23

ENGINE HOOD / DOOR – REAR DOOR

REAR DOOR
ENGINE HOOD / DOOR
BODY

COMPONENTS

RIVET

REAR DOOR INSIDE HANDLE
SUB-ASSEMBLY LH

REAR DOOR INSIDE HANDLE BEZEL LH

DOOR PULL HANDLE

REAR SPEAKER ASSEMBLY
REAR NO. 2 SPEAKER
ASSEMBLY

REAR DOOR TRIM BOARD
SUB-ASSEMBLY LH
REAR DOOR TRIM NO. 2
BRACKET

ED
REAR DOOR ARMREST UPPER BASE PANEL LH

POWER WINDOW REGULATOR SWITCH

Non-reusable part
B126533E02

ED–24

ENGINE HOOD / DOOR – REAR DOOR

REAR DOOR OUTSIDE HANDLE COVER LH

OUTSIDE HANDLE
REAR PAD

REAR DOOR OUTSIDE
HANDLE ASSEMBLY LH

OUTSIDE HANDLE
FRONT PAD

REAR DOOR LOCK
ASSEMBLY LH

REAR DOOR WINDOW FRAME
FRONT MOULDING LH

5.5 (56, 49 in.*lbf)

REAR DOOR OUTSIDE HANDLE
FRAME SUB-ASSEMBLY LH

REAR DOOR ECU

ED
N*m (kgf*cm, ft.*lbf) : Specified torque
Precoated part
B126534E01

ED–25

ENGINE HOOD / DOOR – REAR DOOR

REAR DOOR GLASS RUN

REAR DOOR GLASS SUB-ASSEMBLY LH

REAR DOOR WINDOW REGULATOR
SUB-ASSEMBLY LH

8.0 (82, 71 in.*lbf)

DOOR FRAME GARNISH
REAR DOOR WEATHERSTRIP LH

POWER WINDOW REGULATOR
MOTOR ASSEMBLY LH

ED

REAR DOOR SERVICE HOLE COVER LH

N*m (kgf*cm, ft.*lbf) : Specified torque
Non-reusable part
B126535E01

ED–26

ENGINE HOOD / DOOR – REAR DOOR

REAR DOOR REAR GUIDE SEAL

REAR DOOR WINDOW REAR
GUIDE SUB-ASSEMBLY

REAR DOOR BELT
MOULDING ASSEMBLY LH

REAR DOOR UPPER
HINGE ASSEMBLY LH

26 (265, 19)

26 (265, 19)

26 (265, 19)

8.5 (87, 75 in.*lbf)
26 (265, 19)

ED

REAR DOOR CHECK
ASSEMBLY LH

N*m (kgf*cm, ft.*lbf) : Specified torque

REAR DOOR LOWER
HINGE ASSEMBLY LH

Precoated part
B126536E01

ED–27

ENGINE HOOD / DOOR – REAR DOOR

ON-VEHICLE INSPECTION
1.

INSPECT REAR DOOR SUB-ASSEMBLY
(a) Check that the clearance measurements of areas A
to E are within the standard range.

200 mm (7.94 in.)*
B

D

C

A
E

E

F

*: 200 mm (7.94 in.) from the end of the window frame, check
the clearances B and C as illustrated in the cross section.
B075125E02

Standard measurement
Area

Specified Condition

Area

Specified Condition

A

4.0 +-1.5 mm (0.157 +-0.059 in.)

D

4.0 +-1.5 mm (0.157 +-0.059 in.)

B

5.2 +-1.5 mm (0.205 +-0.059 in.)

E

5.7 +-1.5 mm (0.224 +-0.059 in.)

C

6.6 +-1.5 mm (0.260 +-0.059 in.)

-

-

ED

ED–28

ENGINE HOOD / DOOR – REAR DOOR

DISASSEMBLY
HINT:
• Use the same procedures for the RH side and LH side.
• The procedures listed below are for the LH side.
1.

REMOVE NO. 2 REAR FLOOR BOARD

2.

REMOVE REAR FLOOR DECK BOX

3.

REMOVE NO. 3 REAR FLOOR BOARD ASSEMBLY

4.

DISCONNECT CABLE FROM NEGATIVE BATTERY
TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent airbag and seat belt pretensioner activation.

5.

REMOVE REAR DOOR INSIDE HANDLE BEZEL LH
(a) Using a screwdriver, detach the 3 claws and remove
the bezel.
HINT:
Tape the screwdriver tip before use.

6.

REMOVE DOOR PULL HANDLE
(a) Remove the screw and pull handle.

7.

REMOVE REAR DOOR ARMREST UPPER BASE
PANEL LH
(a) Using a screwdriver, detach the 2 claws and remove
the power window regulator switch.
HINT:
Tape the screwdriver tip before use.
(b) Disconnect the switch connector.

B076973E06

B075150E01

ED

B075153E03

ENGINE HOOD / DOOR – REAR DOOR

ED–29

8.

REMOVE REAR DOOR TRIM BOARD SUBASSEMBLY LH
(a) Remove the screw.
(b) Using a screwdriver, detach the 7 clips and remove
the trim board.
HINT:
• In order to prevent the door panel from being
damaged, use protective tape to cover the areas
indicated by the arrow marks in the illustration.
• If the clip cannot be reached with the
screwdriver, pull on the lower trim to remove it.

9.

REMOVE REAR DOOR INSIDE HANDLE SUBASSEMBLY LH
(a) Using a screwdriver, detach the claw labeled A as
shown in the illustration.
HINT:
Tape the screwdriver tip before use.
(b) Move the inside handle in the direction indicated by
the arrow mark in the illustration. This will release
the 2 claws and allow removal of the inside handle.
(c) Disconnect the 2 cables from the inside handle.

Protective Tape

B075164E03

Claw A

1

Claw

2

B077633E02

10. REMOVE REAR SPEAKER ASSEMBLY (See page AV195)
11. REMOVE REAR DOOR BELT MOULDING ASSEMBLY
LH (See page ET-23)
12. REMOVE REAR DOOR WINDOW FRAME FRONT
MOULDING LH (See page ET-23)
13. REMOVE DOOR FRAME GARNISH LH
(a) Using a clip remover, detach the claws and remove
the garnish.

ED
B075162E01

ED–30

ENGINE HOOD / DOOR – REAR DOOR

14. REMOVE REAR DOOR SERVICE HOLE COVER LH
(a) Remove the 2 screws and No. 2 bracket.
(b) Remove the service hole cover.
NOTICE:
Remove the remaining tape on the door side.

B075141E01

15. REMOVE REAR DOOR WINDOW REAR GUIDE SUBASSEMBLY LH
(a) Remove the 3 screws labeled A, bolt and window
guide rear together with the guide seal.
(b) Remove the screw labeled B and rear door guide
seal.

Screw B

Screw A

Bolt
B075155E01

16. REMOVE REAR DOOR GLASS SUB-ASSEMBLY LH
HINT:
Insert cushions inside the door panel to prevent the glass
from being scratched.
(a) Connect the power window regulator switch.
(b) Remove the 2 bolts and glass.
NOTICE:
Be careful when removing the bolts as the glass
may fall and become damaged.
(c) Disconnect the power window regulator switch.

B075159E01

ED
B075160E01

17. REMOVE REAR DOOR WINDOW REGULATOR SUBASSEMBLY LH
(a) Disconnect the connector.
(b) Remove the 6 bolts and regulator.
NOTICE:
Be careful when removing the bolts as the
window regulator may fall and become
damaged.
HINT:
Remove the window regulator through the service
hole.
(c) Remove the glass ran.

ENGINE HOOD / DOOR – REAR DOOR

ED–31

18. REMOVE POWER WINDOW REGULATOR MOTOR
ASSEMBLY LH
(a) Using a T25 "torx" driver, remove the 3 screws and
motor.

B070074E01

19. REMOVE REAR DOOR LOCK ASSEMBLY LH
(a) Using a T30 "torx" wrench, remove the 3 screws
and door lock.
NOTICE:
Be careful when removing the bolts as the door
lock may fall and become damaged.
HINT:
Remove the door lock through the service hole.
B075157E01

20. REMOVE REAR DOOR OUTSIDE HANDLE COVER
LH
(a) Using a T30 "torx" wrench, loosen the screw and
remove the outside handle cover.

B068777E01

21. REMOVE REAR DOOR OUTSIDE HANDLE
ASSEMBLY LH
(a) Remove the handle by sliding and pulling it in the
direction indicated by the arrow mark in the
illustration.

ED
B075156E01

(b) Pushing and pulling the outside handle in the arrow
mark direction as shown in the illustration, remove
the outside handle.
NOTICE:
If the release plate is not pulled and held when
removing the outside handle, the release plate
will interfere with the outside handle and
become damaged.
(c) Remove the outside handle pad front and rear.

(1)
(2)
B056613E11

ED–32

ENGINE HOOD / DOOR – REAR DOOR

22. REMOVE REAR DOOR OUTSIDE HANDLE FRAME
SUB-ASSEMBLY LH
(a) Using a T30 "torx" wrench, loosen the screw.
(b) Slide the outside handle frame and remove it.
HINT:
Remove the door check through the service hole.

B075158E01

23. REMOVE REAR DOOR CHECK ASSEMBLY LH
(a) Remove the 2 nuts, bolt and door check.
HINT:
Remove the door check through the service hole.

B062429E01

ED

24. REMOVE REAR DOOR WEATHERSTRIP LH
(a) Using a clip remover, detach the clip and remove
the weatherstrip.
HINT:
If the clips are damaged, replace them with new
clips.

ENGINE HOOD / DOOR – REAR DOOR

ED–33

ADJUSTMENT
HINT:
• Before adjusting the door position for vehicles equipped
with the side airbags and curtain shield airbags, be sure to
disconnect the battery. After adjustment, inspect the SRS
warning light, the side airbag system and the curtain shield
airbag system for normal operation (see page RS-31).
Then initialize both systems (see page IN-32).
• Use the same procedure for the RH side and LH side.
• The procedures listed below are for the LH side.
• Centering bolts are used to mount the door hinge to the
vehicle body and door. The door cannot be adjusted with
the centering bolts on. Substitute the centering bolts with
standard bolts (w/ washers) when making adjustments.
1.
Centering Bolt

Standard Bolt

B057104E06

ADJUST REAR DOOR SUB-ASSEMBLY
(a) Disconnect the negative (-) terminal cable from the
battery.
CAUTION:
Work must be started at least 90 seconds after
the power switch is turned OFF and the negative
(-) terminal cable is disconnected from the
battery. (The SRS is equipped with a back-up
power source. If work is started within 90
seconds of disconnecting the negative (-)
terminal battery and turning the power switch
OFF, the SRS may deploy.)
(b) Loosen the body side's hinge bolts and adjust the
door's position.
(c) Tighten the body side's hinge bolts after the
adjustment.
Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf)

B075126E01

(d) Loosen the door side's hinge bolts and adjust the
door's position.
(e) Tighten the door side's hinge bolts after the
adjustment.
Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf)

B075127E01

ED

ED–34

ENGINE HOOD / DOOR – REAR DOOR

(f)

B055940E01

ED

Using a T40 "torx" wrench, adjust the striker position
by slightly loosing the striker mounting screws and
hitting the striker with a plastic-faced hammer.
(g) Tighten the striker mounting screws after the
adjustment.
Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf)
(h) Connect the negative (-) terminal cable to the
battery.
(i) Check which systems need to be initialized and
perform initialization (see page IN-32).
(j) Check the SRS warning light (see page RS-31).

ENGINE HOOD / DOOR – REAR DOOR

ED–35

REASSEMBLY
HINT:
• Use the same procedures for the RH side and LH side.
• The procedures listed below are for the RH side and LH
side.
• A bolt without a torque specification is shown in the
standard bolt chart (see page SS-2).
1.

INSTALL REAR DOOR WEATHERSTRIP LH
(a) Install the weatherstrip and attach the clips.

2.

INSTALL REAR DOOR CHECK ASSEMBLY LH
(a) Apply MP grease to the sliding areas of the door
check.
(b) Install the door check to the door panel with the 2
nuts.
Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)
(c) Apply adhesive to the bolt.
Adhesive:
Toyota Genuine Adhesive 1324, Three Bond
1324 or equivalent
(d) Install the door check to the body panel with the
bolt.
Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf)
HINT:
Install the door check so that the rivet head is facing
up.

3.

INSTALL REAR DOOR OUTSIDE HANDLE FRAME
SUB-ASSEMBLY LH
(a) Using a T30 "torx" wrench, install the handle frame
with the screw.
Torque: 7.0 N*m (56 kgf*cm, 49 in.*lbf)

4.

INSTALL REAR DOOR OUTSIDE HANDLE
ASSEMBLY LH
(a) Install the outside handle pad front and rear.
(b) Pull and hold the release plate of the outside handle
frame, as shown in the illustration.

B062429E01

B075158E01

B075156E01

ED

ED–36

ENGINE HOOD / DOOR – REAR DOOR

(c) Install the handle by pushing it in the direction of the
arrow marks in the illustration.
NOTICE:
If the release plate is not pulled and held when
installing the outside handle, the release plate
will interfere with the outside handle and
become damaged.

(2)
(1)
B064044E02

B068777E01

5.

INSTALL REAR DOOR OUTSIDE HANDLE COVER
RH
(a) Using a T30 "torx" wrench, install the outside handle
handle cover with the screw.
Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf)

6.

INSTALL REAR DOOR LOCK ASSEMBLY LH
(a) Apply MP grease to the sliding and rotating areas of
the door lock.
(b) Install new door lock wire harness packing.
NOTICE:
• When reinstalling the door lock, always use
new packing.
• Do not allow grease or dirt to contaminate the
gap between the door panel and packing.
• Old packing or damaged packing cannot
effectively protect against water, which can
damage the door lock.
(c) Engage the lock with the release plate of the outside
handle, and then set it to the door panel.
NOTICE:
Make sure that the release plate of the outside
handle frame is securely engaged with the lock.
(d) Apply adhesive to the 3 screws.
Adhesive:
Toyota genuine adhesive 1324, THREE BOND
1324 or equivalent
(e) Using a T30 "torx" wrench, install the door lock with
the 3 screws.
Torque: 5.0 N*m (51 kgf*cm, 42 in.*lbf)
(f) Connect the door lock connector.

ED
B075157E01

ENGINE HOOD / DOOR – REAR DOOR

ED–37

7.

INSTALL POWER WINDOW REGULATOR MOTOR
ASSEMBLY
(a) Using a T25 "torx" driver, install the motor with the 3
screws.
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)

8.

INSTALL REAR DOOR WINDOW REGULATOR SUBASSEMBLY LH
(a) Apply MP grease to the sliding and rotating areas of
the window regulator.
NOTICE:
Do not apply grease to the spring of the window
regulator.

B070074E01

B075154E01

(b) Loosely install the bolt labeled A onto the window
regulator.
(c) Insert the window regulator into the door panel. Use
the bolt labeled A to hang the window regulator on
the door panel.
(d) Install the window regulator with the 5 bolts and
tighten the bolt labeled A.
NOTICE:
Be careful not to drop the window regulator as it
may become damaged.
(e) Connect the window regulator connector.

Bolt A

B079700E01

9.

INSTALL REAR DOOR GLASS SUB-ASSEMBLY LH
(a) Install the glass run.
NOTICE:
Be careful not to damage the glass.
(b) Install the door glass to the window regulator with
the 2 bolts.
Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

B075159E01

10. INSTALL REAR DOOR WINDOW REAR GUIDE SUBASSEMBLY LH
(a) Install the window guide rear together with the rear
door guide seal.

B075155E02

ED

ED–38

ENGINE HOOD / DOOR – REAR DOOR

Butyl Tape

B075140E03

11. INSTALL REAR DOOR SERVICE HOLE COVER LH
(a) Apply butyl tape to the door as shown in the
illustration.
(b) Install a new service hole cover.
HINT:
• When installing the service hole cover, pull out
the links and connectors through the service hole
cover.
• There should be no wrinkles or folds after
attaching the service hole cover.
• After attaching the service hole cover, check the
sealing quality.
(c) Install the trim bracket with the 2 screws.
12. INSTALL DOOR FRAME GARNISH LH
(a) Attach the claw to install the garnish.
13. INSTALL REAR DOOR WINDOW FRAME FRONT
MOULDING LH (See page ET-35)
14. INSTALL REAR DOOR BELT MOULDING ASSEMBLY
LH (See page ET-23)
15. INSTALL REAR SPEAKER ASSEMBLY (See page AV195)

B075162E03

16. INSTALL REAR DOOR INSIDE HANDLE SUBASSEMBLY LH
(a) Connect the 2 cables from the inside handle.
(b) Move the inside handle in the direction indicated by
the arrow in the illustration to install the inside
handle.

Claw

B068930E17

17. INSTALL REAR DOOR TRIM BOARD SUBASSEMBLY LH
(a) Attach the 7 clips and install the trim board.
(b) Install the screw.

Protective Tape

ED

B075164E03

ENGINE HOOD / DOOR – REAR DOOR

ED–39

18. INSTALL REAR DOOR ARMREST UPPER BASE
PANEL LH

B075153E03

19. INSTALL DOOR PULL HANDLE
(a) Install the pull handle with the screw.

B075150E01

20. INSTALL REAR DOOR INSIDE HANDLE BEZEL LH
(a) Attach the 3 claws to install the bezel.
21. CONNECT CABLE TO BATTERY NEGATIVE
TERMINAL
22. INSTALL NO. 3 REAR FLOOR BOARD ASSEMBLY
23. INSTALL REAR DECK FLOOR BOX
24. INSTALL NO. 2 REAR FLOOR BOARD
B076973E07

25. INSPECT SRS WARNING LIGHT
(a) Inspect the SRS warning light (see page RS-31).
26. PERFORM INITIALIZATION
(a) Perform initialization (see page IN-32).
NOTICE:
Certain systems need to be initialized after
disconnecting and reconnecting the cable from
the negative (-) battery terminal.

ED

ENGINE HOOD / DOOR – BACK DOOR

ED–39

BACK DOOR
ENGINE HOOD / DOOR
BODY

COMPONENTS

REAR SPOILER SUB-ASSEMBLY

BACK DOOR TRIM UPPER
PANEL ASSEMBLY

BACK DOOR SIDE GARNISH RH

w/ Smart Key System
BACK DOOR SIDE GARNISH LH

ED
BACK DOOR UPPER TRIM BOARD ASSEMBLY

BACK DOOR UPPER TRIM BOARD ASSEMBLY

B126537E01

ED–40

ENGINE HOOD / DOOR – BACK DOOR

DECK TRIM SIDE BOARD RH

FLOOR MAT

DECK TRIM SERVICE
HOLE COVER

DECK TRIM SIDE BOARD LH

DECK TRIM COVER REAR

BACK DOOR LOCK ASSEMBLY

7.5 (76, 75 in.*lbf)

DECK REAR FLOOR BOX

ED

N*m (kgf*cm, ft.*lbf) : Specified torque

BACK DOOR LOWER TRIM BOARD ASSEMBLY
B126538E01

ED–41

ENGINE HOOD / DOOR – BACK DOOR

BACK DOOR OUTSIDE
GARNISH SUB-ASSEMBLY

BACK DOOR LOCK
STRIKER ASSEMBLY
BACK DOOR OPENING
SWITCH ASSEMBLY

7.5 (235, 16 in.*lbf)

w/ Camera
TELEVISION CAMERA
ASSEMBLY

LICENSE PLATE LIGHT
ASSEMBLY

BACK DOOR LOCK
STRIKER COVER
w/ Smart Key System

ED
BACK DOOR OPENING
SWITCH ASSEMBLY

BACK DOOR OUTSIDE
GARNISH SUB-ASSEMBLY

N*m (kgf*cm, ft.*lbf) : Specified torque
B126539E01

ED–42

ENGINE HOOD / DOOR – BACK DOOR

ARM AND BLADE ASSEMBLY

REAR WIPER MOTOR ASSEMBLY

BACK DOOR STAY ASSEMBLY LH
BACK DOOR STAY ASSEMBLY RH

7.5 (235, 16 in.*lbf)

BACK DOOR
STOPPER RH
7.5 (235, 16 in.*lbf)

BACK DOOR STOPPER LH

ED

N*m (kgf*cm, ft.*lbf) : Specified torque
B126540E01

ED–43

ENGINE HOOD / DOOR – BACK DOOR

ON-VEHICLE INSPECTION
1.

INSPECT BACK DOOR
(a) Check that the clearance measurements of areas A
to D are within the standard range.

A
C

D

B
B075166E02

Standard measurement
Area

Specified Condition

Area

Specified Condition

A

6.6 +-1.5 mm (0.260 +-0.059 in.)

C

4.6 +-1.5 mm (0.181 +-0.059 in.)

B

5.8 +-1.5 mm (0.228 +-0.059 in.)

D

4.8 +-1.5 mm (0.189 +-0.059 in.)

ED

ED–44

ENGINE HOOD / DOOR – BACK DOOR

DISASSEMBLY
1.

REMOVE NO. 2 REAR FLOOR BOARD

2.

REMOVE REAR DECK FLOOR BOX

3.

REMOVE NO. 3 REAR FLOOR BOARD

4.

DISCONNECT CABLE FROM NEGATIVE BATTERY
TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent airbag and seat belt pretensioner activation.

5.

REMOVE BACK DOOR LOWER TRIM BOARD
ASSEMBLY
(a) Using a screwdriver, detach the 11 clips and remove
the lower trim board.
HINT:
Tape the screwdriver tip before use.

6.

REMOVE BACK DOOR UPPER TRIM BOARD
ASSEMBLY
(a) Using a screwdriver, detach the 5 clips and remove
the upper trim board.
HINT:
Tape the screwdriver tip before use.

7.

REMOVE BACK DOOR TRIM UPPER PANEL
ASSEMBLY
(a) Using a screwdriver, detach the 5 clips and remove
the trim panel.
HINT:
Tape the screwdriver tip before use.

8.

REMOVE BACK DOOR SIDE GARNISH LH
(a) Using a screwdriver, detach the 3 clips and remove
the garnish.
HINT:
Tape the screwdriver tip before use.

w/o Rear Wiper

w/ Rear Wiper

ED

B077067E03

B075176E03

ENGINE HOOD / DOOR – BACK DOOR

9.

ED–45

REMOVE BACK DOOR SIDE GARNISH RH
(a) Using a screwdriver, detach the 3 clips and remove
the garnish.
HINT:
Tape the screwdriver tip before use.

10. REMOVE REAR SPOILER SUB-ASSEMBLY (See
page ET-17)
11. REMOVE REAR WIPER MOTOR ASSEMBLY (See
page WW-22)
12. REMOVE BACK DOOR OUTSIDE GARNISH SUBASSEMBLY (See page ET-37)
13. REMOVE TELEVISION CAMERA ASSEMBLY
(a) Remove the 2 screws.
(b) Disconnect the connector and remove the camera.
14. REMOVE LICENSE PLATE LIGHT ASSEMBLY (See
page LI-92)

B131362

15. REMOVE BACK DOOR LOCK STRIKER ASSEMBLY
(a) Using a screwdriver, detach the 2 claws and remove
the cover.

B077068E01

(b) Using a T40 "torx" wrench, remove the 2 screws
and remove the cover.
16. REMOVE BACK DOOR STAY ASSEMBLY LH (See
page ED-49)
17. REMOVE BACK DOOR STAY ASSEMBLY RH
HINT:
Use the same procedures for the LH side.
18. REMOVE REAR DECK TRIM COVER (See page IR-10)
B075168E01

ED

ED–46

ENGINE HOOD / DOOR – BACK DOOR

19. REMOVE BACK DOOR LOCK ASSEMBLY
(a) Disconnect the connector.
(b) Remove the 3 bolts and door lock.

B075174E01

20. REMOVE BACK DOOR LOWER STOPPER
(a) Remove the 2 bolts and stopper LH and RH.

B075169E01

ED

ENGINE HOOD / DOOR – BACK DOOR

ED–47

ADJUSTMENT
HINT:
A bolt without a torque specification is shown in the standard
bolt chart (see page SS-2).
1.

ADJUST BACK DOOR
(a) Loosen the door side's hinge bolts and adjust the
back door panel's top end.
(b) Tighten the door side's hinge bolts after the
adjustment.
Torque: 15 N*m (153 kgf*cm, 11 ft.*lbf)

B075167E01

(c) Loosen the back door's lock bolts and change the
position of the back door lock to adjust back door
panel's end.
NOTICE:
Tap the base of the back door lock to change its
position.
(d) Tighten the 3 back door lock bolts after the
adjustment.
Torque: 7.5 N*m (76 kgf*cm, 75 in.*lbf)
B075752E01

ED

ED–48

ENGINE HOOD / DOOR – BACK DOOR

REASSEMBLY
HINT:
A bolt without a torque specification is shown in the standard
bolt chart (see page SS-2).
1.

INSTALL BACK DOOR LOCK ASSEMBLY
(a) Install the door lock with the 3 bolts.
Torque: 7.5 N*m (76 kgf*cm, 75 in.*lbf)
(b) Adjust the door lock (see page ED-45).

2.

INSTALL BACK DOOR LOWER STOPPER
(a) Install the stopper LH and RH with the 2 bolts.
Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

3.

INSTALL REAR DECK TRIM COVER (See page IR-16)

4.

INSTALL BACK DOOR STAY ASSEMBLY LH (See
page ED-49)

5.

INSTALL BACK DOOR STAY ASSEMBLY RH
HINT:
Use the same procedures for the LH side.

6.

INSTALL BACK DOOR LOCK STRIKER ASSEMBLY
(a) Using a T40 "torx" wrench, install the striker with the
2 screws.
Torque: 23 N*m (235 kgf*cm, 16 ft.*lbf)

B075174E01

B075169E01

B075168E01

(b) Attach the 2 claws to install the cover.

ED

7.

B077068E01

INSTALL LICENSE PLATE LIGHT ASSEMBLY (See
page LI-92)

ENGINE HOOD / DOOR – BACK DOOR

ED–49

8.

INSTALL TELEVISION CAMERA ASSEMBLY
(a) Connect the connector.
(b) Install the camera with the 2 screws.

9.

INSTALL BACK DOOR OUTSIDE GARNISH SUBASSEMBLY (See page ET-38)

10. INSTALL REAR WIPER MOTOR ASSEMBLY (See
page WW-22)
B131362

11. INSTALL REAR SPOILER SUB-ASSEMBLY (See page
ET-17)
12. INSTALL BACK DOOR SIDE GARNISH RH
(a) Attach the 3 clips to install the garnish.
13. INSTALL BACK DOOR SIDE GARNISH LH
(a) Attach the 3 clips to install the garnish.
14. INSTALL BACK DOOR TRIM UPPER PANEL
ASSEMBLY
(a) Attach the 11 clips to install the trim panel.

B075176E03

15. INSTALL BACK DOOR UPPER TRIM BOARD
ASSEMBLY
(a) Attach the 5 clips to install the upper trim board.

w/o Rear Wiper

w/ Rear Wiper

ED

B077067E03

ED–50

ENGINE HOOD / DOOR – BACK DOOR

16. INSTALL BACK DOOR LOWER TRIM BOARD
ASSEMBLY
(a) Attach the 11 clips to install the lower trim board.
17. CONNECT CABLE TO BATTERY NEGATIVE
TERMINAL
18. INSTALL NO. 3 REAR FLOOR BOARD
19. INSTALL REAR DECK FLOOR BOX
B075175E04

20. INSTALL NO. 2 REAR FLOOR BOARD
21. INSPECT SRS WARNING LIGHT
(a) Inspect the SRS warning light (see page RS-31).
22. PERFORM INITIALIZATION
(a) Perform initialization (see page IN-32).
NOTICE:
Certain systems need to be initialized after
disconnecting and reconnecting the cable from
the negative (-) battery terminal.

ED

ENGINE HOOD / DOOR – BACK DOOR SUPPORT

ED–49

BACK DOOR SUPPORT
REMOVAL
HINT:
• Use the same procedures for the RH side and LH side.
• The procedures listed below are for the LH side.
1.
Stop Ring

REMOVE BACK DOOR STAY ASSEMBLY LH
(a) Using a screwdriver, remove the 2 stop rings and
stay.
(b) Remove the bolt labeled A from the door panel.
HINT:
Remove the door stay while supporting the back
door with your hands.
(c) Remove the 2 bolts labeled B and stay bracket from
the body panel.

Bolt A

Bracket

Bolt B
B079435E03

ED

ED–50

ENGINE HOOD / DOOR – BACK DOOR SUPPORT

INSTALLATION
HINT:
• Use the same procedures for the RH side and LH side.
• The procedures listed below are for the LH side.
1.
Bolt A

Bracket

Bolt B
B079436E01

ED

INSTALL BACK DOOR STAY ASSEMBLY LH
(a) Install the stay bracket with the 2 bolts.
Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) for bolt
labeled B
(b) Install the back door stay bolt to the back door.
Torque: 22.0 N*m (224 kgf*cm, 16 ft.*lbf) for bolt
labeled A
(c) Install the stay with the 2 stop rings.

ENGINE HOOD / DOOR – BACK DOOR SUPPORT

ED–51

DISPOSAL
HINT:
Use the same procedures for the RH side and LH side.
CAUTION:
As metal debris may be blown outward by the gas, you
must:
• Wear protective glasses.
• Cover the area being cut.
NOTICE:
The gas is colorless, odorless and harmless.
1.

a
A

b
B
B065104E02

DISPOSE OF BACK DOOR STAY ASSEMBLY LH
(a) Horizontally fix the stay in a vise with the piston-rod
pulled out.
(b) Using a metal saw, gradually cut any area between
A and B (shown in the illustration) to release the
gas.
Specification:

Area

Measurement

a

80 mm (3.15 in.)

b

20 mm (0.80 in.)

ED