BODY PANEL REPLACEMENT BP-1 RADIATOR UPPER SUPPORT (ASSY) REPLACEMENT F16119-A REMOVAL F16119 BP-2 BODY PANEL REPLACEMENT INSTALLATION  Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram)  Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.  After welding, apply the polyurethane foam to the corresponding parts.  After welding, apply body sealer and under-coating to the corresponding parts.  After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots. F16120 BODY PANEL REPLACEMENT BP-3 F16133 POINT 1 Measure the dimensions before installing headlights. 2 These values are reference values. 190mm (7.48in.) 582mm (22.91in.) 710mm (27.95in.) 817mm (32.17in.) BP-4 BODY PANEL REPLACEMENT RADIATOR SIDE SUPPORT (ASSY) REPLACEMENT With the radiator upper support removed. F16121-A REMOVAL F16123 BODY PANEL REPLACEMENT BP-5 INSTALLATION  Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram)  Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.  After welding, apply the polyurethane foam to the corresponding parts.  After welding, apply body sealer and under-coating to the corresponding parts.  After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots. F16124 BP-6 BODY PANEL REPLACEMENT FRONT CROSSMEMBER (ASSY) REPLACEMENT F16125-A REMOVAL F16125 BODY PANEL REPLACEMENT BP-7 F16126 POINT 1 Remove the [A] at the same time. PART NAME [A] Front Sidemember Support BP-8 BODY PANEL REPLACEMENT INSTALLATION  Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram)  Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.  After welding, apply the polyurethane foam to the corresponding parts.  After welding, apply body sealer and under-coating to the corresponding parts.  After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots. F16127 BODY PANEL REPLACEMENT BP-9 F16128 PART NAME [A] Front Sidemember Support BP-10 BODY PANEL REPLACEMENT RADIATOR SUPPORT (ASSY) REPLACEMENT F16129-A REMOVAL F16129 BODY PANEL REPLACEMENT BP-11 F16130 POINT 1 Remove the [A] at the same time. PART NAME [A] Front Sidemember Support BP-12 BODY PANEL REPLACEMENT INSTALLATION  Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram)  Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.  After welding, apply the polyurethane foam to the corresponding parts.  After welding, apply body sealer and under-coating to the corresponding parts.  After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots. F16131 BODY PANEL REPLACEMENT BP-13 F16132 PART NAME [A] Front Sidemember Support BP-14 BODY PANEL REPLACEMENT FRONT FENDER APRON FRONT WITH SUPPORT (ASSY) REPLACEMENT With the radiator upper support removed. F16134-A REMOVAL F16134 BODY PANEL REPLACEMENT BP-15 INSTALLATION  Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram)  Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.  After welding, apply the polyurethane foam to the corresponding parts.  After welding, apply body sealer and under-coating to the corresponding parts.  After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots. F16135 POINT 1 Inspect the fitting of the front fender and hood, etc., before welding, since this affects the appearance of the finish. BP-16 BODY PANEL REPLACEMENT F16136 POINT 1 These values are reference values. 145mm (5.71in.) 157mm (6.18in.) 330mm (12.99in.) 372mm (14.65in.) BODY PANEL REPLACEMENT BP-17 FRONT FENDER APPON (ASSY) REPLACEMENT With the radiator upper support and cowl top side panel removed. F16137-A REMOVAL F16137 BP-18 BODY PANEL REPLACEMENT INSTALLATION  Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram)  Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.  After welding, apply the polyurethane foam to the corresponding parts.  After welding, apply body sealer and under-coating to the corresponding parts.  After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots. F16138 POINT 1 Make sure each measurement is correct, as this parts affects the front wheel alignment. 2 Inspect the fitting of the front fender and hood, etc., before welding, since this affects the appearance of the finish. 13mm (0.51in.) 15mm (0.59in.) BODY PANEL REPLACEMENT BP-19 FRONT SIDE MEMBER (CUT-P) REPLACEMENT With the radiator side support and front crossmember removed. F16139-A REMOVAL F16139 POINT 1 Rmove the [A] at the same time. PART NAME [A] Front Sidememeber Extension 20mm (0.79in.) BP-20 BODY PANEL REPLACEMENT INSTALLATION  Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram)  Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.  After welding, apply the polyurethane foam to the corresponding parts.  After welding, apply body sealer and under-coating to the corresponding parts.  After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots. F16140 PART NAME [A] Front Sidememeber Extension BODY PANEL REPLACEMENT BP-21 FRONT SIDE MEMBER (ASSY) REPLACEMENT With the radiator side support, front crossmember and front fender apron removed. F16141-A REMOVAL F16141 BP-22 BODY PANEL REPLACEMENT INSTALLATION  Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram)  Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.  After welding, apply the polyurethane foam to the corresponding parts.  After welding, apply body sealer and under-coating to the corresponding parts.  After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots. F16142 20mm (0.79in.) 30mm (1.18in.) BODY PANEL REPLACEMENT BP-23 F16143 POINT 1 Make sure each measurement is correct, as this parts affects the front wheel alignment. PART NAME [A] Front Sidemember Extension 90mm (3.54in.) BP-24 BODY PANEL REPLACEMENT COWL TOP SIDE PANEL (ASSY) REPLACEMENT F16144-A REMOVAL F16144 BODY PANEL REPLACEMENT BP-25 F16145 15mm (0.59in.) 30mm (1.18in.) BP-26 BODY PANEL REPLACEMENT COWL TOP INNER SIDE PANEL (ASSY) REPLACEMENT F16146-A REMOVAL F16146 POINT 1 Remove the [A] the same time. PART NAME [A] Front Apron To Cowl Sidemember Plate BODY PANEL REPLACEMENT BP-27 INSTALLATION  Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram)  Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.  After welding, apply the polyurethane foam to the corresponding parts.  After welding, apply body sealer and under-coating to the corresponding parts.  After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots. F16147 POINT 1 Inspect the fitting of the front fender and hood, etc., before welding, since this affects the appearance of the finish. PART NAME [A] Front Apron To Cowl Sidemember Plate 15mm (0.59in.) [B] Hood Damper Mounting Bracket BODY PANEL REPLACEMENT BP-28 FRONT BODY PILLAR (CUT) REPLACEMENT With the cowl top side panel and cowl top inner side panel removed. F16148A REMOVAL F16148 POINT 1 *1 : This part of the outer panel is reused, because the rocker panel section is cut off at the rear position behind the supplied parts cut position of the outer panel. 2 Replace the [A] at the same time. PART NAME [A] Cowl Top Side Reinforcement 70mm (2.76in.) 160mm (6.30in.) BODY PANEL REPLACEMENT BP-29 F16149 POINT 1 Remove the remaining foamed from the vehicles side. BP-30 BODY PANEL REPLACEMENT INSTALLATION  Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram)  Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.  After welding, apply the polyurethane foam to the corresponding parts.  After welding, apply body sealer and under-coating to the corresponding parts.  After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots. F16150 POINT 1 Before temporarily installing the new parts, weld the [A], [B], [C], [D], [E], and [F] with standard points. PART NAME [B] Front Body Pillar Lower Reinforcement [A] Rocker Outer Reinforcement [C] Front Fender Rear No, 2 Bracket [D] Cowl Top Side Reinforcement [E] [F] Front Body Upper Inner Pillar 460mm (18.11in.) 15mm (0.59in.) Outer Pillar BODY PANEL REPLACEMENT BP-31 F16151 POINT 1 Inspect the fitting of the front door, front fender and windshield glass, etc., before welding, since this affects the appearance of the finish. BODY PANEL REPLACEMENT BP-32 POINT 1 *1: Area where [D] is to be installed. *2: Reference value 2 Place the front fender. For installation of [D], measure the distance between the front fender and *1. Select a thickness of [D] from 7mm, 7.5mm and 8mm. 3 Fit the front fender, pushing down the attached [D], and checking that it does not rattle. HINT: 1) If having wobbles, change the [D] to the thicker one. Also, check the alignment of the front fender again. PART NAME [C] Front Fender Rear No.2 Bracket 7mm (0.28in.) 7.5mm (0.30in.) [D] Front Fender Spacer 8mm (0.31in.) 45mm (1.77in.) 85mm (3.35in.) 190mm (7.48in.) BODY PANEL REPLACEMENT BP-33 CENTER BODY PILLAR (CUT) REPLACEMENT F16153A REMOVAL F16153 5mm (0.20in.) 30mm (1.18in.) 50mm (1.97in.) 140mm (5.51in.) 300mm (11.81in.) BP-34 BODY PANEL REPLACEMENT INSTALLATION  Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram)  Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.  After welding, apply the polyurethane foam to the corresponding parts.  After welding, apply body sealer and under-coating to the corresponding parts.  After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots. F16154 POINT 1 Before temporarily installing the new parts, weld the [A], [B], and [C] with standard points. PART NAME [B] [A] Rocker Outer Reinforcement 15mm (0.59in.) 160mm (6.30in.) Center Body Pillar Reinforcement [C] Center Body Inner Pillar 400mm (15.75in.) 460mm (18.11in.) BODY PANEL REPLACEMENT BP-35 F16155 POINT 1 Inspect the fitting of the front door and rear door, etc., before welding, since this affects the appearace of the finish. 2 Weld the [D] from inside of the butted portion. Hint: 1) Make the [D] from the remainder of new parts. 3 After welding the reinforcement to the vehicle, install the outer pillar. PART NAME [B] [A] Rocker Outer Reinforcement [D] Stiffener 20mm (0.79in.) 25mm (0.98in.) Center Body Pillar Reinforcement 60mm (2.36in.) [C] Center Body Inner Pillar BP-36 BODY PANEL REPLACEMENT FRONT DOOR OUTER PANEL (ASSY) REPLACEMENT F16162A REMOVAL Positioning Tape Installation Position Hemming Location Disk Sander F16162 POINT 1 Before removing the outer panel, make the installation position with a tape. 2 After grinding off the hemming location, remove the outer panel. BODY PANEL REPLACEMENT BP-37 INSTALLATION  Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram)  Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.  After welding, apply the polyurethane foam to the corresponding parts.  After welding, apply body sealer and under-coating to the corresponding parts.  After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots. Positioning Tape Do not close the drain hole, Cloth Tape Hemming Tool F16163 POINT 1 Before temporarily installing the new parts, apply body sealer to the reinforcement, side impact protection beam and back side of the new parts. HINT: 1) Apply sealer evenly about 10mm (0.39in.) from the flange and 3mm (0.12in.) in diameter to the outer panel and apply just enough sealer for the reinforcement and side impact protection beam to make contact. 2 Bend the flange hem about 30 with a hammer and dolly, then fasten tightly with a hemming tool. HINT: 1) Perform hemming in three steps, being careful not to warp the panel. 2) If a hemming tool cannot be used, hem with a hammer and dolly. BODY PANEL REPLACEMENT BP-38 REAR DOOR OUTER PANEL (ASSY) REPLACEMENT F16164A REMOVAL Positioning Tape Installation Position Hemming Location Disk Sander F16164 POINT 1 Before removing the outer panel, make the installation position with a tape. 2 After grinding off the hemming location, remove the outer panel. BODY PANEL REPLACEMENT BP-39 INSTALLATION  Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram)  Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.  After welding, apply the polyurethane foam to the corresponding parts.  After welding, apply body sealer and under-coating to the corresponding parts.  After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots. Positioning Tape Do not close the drain hole, Cloth Tape Hemming Tool F16165 POINT 1 Before temporarily installing the new parts, apply body sealer to the reinforcement, side impact protection beam and back side of the new parts. HINT: 1) Apply sealer evenly about 10mm (0.39in.) from the flange and 3mm (0.12in.) in diameter to the outer panel and apply just enough sealer for the reinforcement and side impact protection beam to make contact. 2 Bend the flange hem about 30 with a hammer and dolly, then fasten tightly with a hemming tool. HINT: 1) Perform hemming in three steps, being careful not to warp the panel. 2) If a hemming tool cannot be used, hem with a hammer and dolly. BP-40 BODY PANEL REPLACEMENT ROCKER OUTER PANEL (CUT-H) REPLACEMENT F16156A REMOVAL F16156 30mm (1.18in.) BODY PANEL REPLACEMENT BP-41 INSTALLATION  Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram)  Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.  After welding, apply the polyurethane foam to the corresponding parts.  After welding, apply body sealer and under-coating to the corresponding parts.  After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots. F16157 POINT 1 Inspect the fitting of the front door, etc., before welding, since this affects the appearance of the finish. BP-42 BODY PANEL REPLACEMENT ROCKER OUTER PANEL (CUT) REPLACEMENT F16158A REMOVAL F16158 50mm (1.97in.) BODY PANEL REPLACEMENT BP-43 INSTALLATION  Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram)  Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.  After welding, apply the polyurethane foam to the corresponding parts.  After welding, apply body sealer and under-coating to the corresponding parts.  After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots. F16159 POINT 1 Inspect the fitting of the front door and rear door, etc., before welding, since this affects the appearance of the finish. BP-44 BODY PANEL REPLACEMENT QUARTER PANEL (CUT) REPLACEMENT F16166A REMOVAL F16166 POINT 1 *1 in illustration above indicates where the adhesive is. 2 Roughly cut open the wheel arch of the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel. HINT: 1) If the cut chisel cannot reach the adhesive, heat the adhesive with a heat gun, oxygen burner or acetylene burner. When heating, do not deform the quarter wheel housing outer panel. 50mm (1.97in.) BODY PANEL REPLACEMENT BP-45 F16167 50mm (1.97in.) BODY PANEL REPLACEMENT BP-46 INSTALLATION  Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram)  Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.  After welding, apply the polyurethane foam to the corresponding parts.  After welding, apply body sealer and under-coating to the corresponding parts.  After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots. F16168 POINT 1 Before temporarily installing the new parts, apply body sealer to the wheel arch. HINT: 1) Apply body sealer about 5mm (0.20in.) from the flange, avoiding any oozing. 2) Apply sealer evenly, about 3 - 4mm (0.12 - 0.16in.) in diameter. 2 Inspect the fitting of the rear door, back door and rear combination light, etc., before welding, since this affects the appearance of the finish. PART NAME [A] Fuel Filler Opening Lid [B] Waterproof Rivets BODY PANEL REPLACEMENT BP-47 F16169 POINT 1 Apply adhesive (3MTM AutomixTM Panel Bonding Adhesive 08115) to the area indicated by *1 in illustration. HINT: 1) Apply enough adhesive for the panels to sick to each other. 2 Perform spot-welding on the flange indicated by *2 in the illustration. Modify / cut the spot tip as shown in the illustration (*3) so that it can fit into the narrow flange. PART NAME [C] Spot Tip 3mm (0.12in.) 5mm (0.20in.) 10mm (0.39in.) BP-48 BODY PANEL REPLACEMENT QUARTER WHEEL HOUSING OUTER PANEL (ASSY) REPLACEMENT With the quarter panel removed. F16170A REMOVAL F16170 POINT 1 After removing the [A] and [B], remove the quarter wheel housing panel. PART NAME [A] Rocker Outer Reinforcement 50mm (1.97in.) [B] Roof Side Outer Panel BODY PANEL REPLACEMENT BP-49 F16171 PART NAME [A] Rocker Outer Reinforcement 50mm (1.97in.) [B] Roof Side Outer Panel BP-50 BODY PANEL REPLACEMENT INSTALLATION  Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram)  Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.  After welding, apply the polyurethane foam to the corresponding parts.  After welding, apply body sealer and under-coating to the corresponding parts.  After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots. F16172 POINT 1 After welding the new parts to the vehicle, install the [A] and [B]. PART NAME [A] Rocker Outer Reinforcement [B] Roof Side Outer Panel BODY PANEL REPLACEMENT BP-51 F16173 PART NAME [A] Rocker Outer Reinforcement [B] Roof Side Outer Panel BP-52 BODY PANEL REPLACEMENT BODY LOWER BACK PANEL (ASSY) REPLACEMENT F16174A REMOVAL F16192 BODY PANEL REPLACEMENT BP-53 INSTALLATION  Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram)  Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.  After welding, apply the polyurethane foam to the corresponding parts.  After welding, apply body sealer and under-coating to the corresponding parts.  After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots. F16193 POINT 1 Inspect the fitting of the back door and rear combination light, etc., before welding, since this affects the appearance of the finish. BP-54 BODY PANEL REPLACEMENT BACK DOOR OPENING TROUGH (ASSY) REPLACEMENT With the body lower back panel removed. F16176A REMOVAL F16176 BODY PANEL REPLACEMENT BP-55 INSTALLATION  Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram)  Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.  After welding, apply the polyurethane foam to the corresponding parts.  After welding, apply body sealer and under-coating to the corresponding parts.  After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots. F16177 POINT 1 *1 : Reference value. 2 Inspect the fitting of the rear combination light, etc., before welding, since this affects the appearance of the finish. PART NAME [A] Rear Bumper Arm Bracket 14mm (0.55in.) 158mm (6.22in.) BP-56 BODY PANEL REPLACEMENT ROOF SIDE INNER REINFORCEMENT (CUT) REPLACEMENT With the quarter panel, body lower back panel removed. F16178A REMOVAL F16178 100mm (3.94in.) BODY PANEL REPLACEMENT BP-57 INSTALLATION  Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram)  Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.  After welding, apply the polyurethane foam to the corresponding parts.  After welding, apply body sealer and under-coating to the corresponding parts.  After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots. F16179-b POINT 1 *1: Reference value 2 Inspect the fitting of the rear combination light, etc., before welding, since this affects the appearance of the finish. PART NAME [A] Rear Bumper Arm Bracket 14mm (0.55in.) 158mm (6.22in.) BP-58 BODY PANEL REPLACEMENT REAR ABSORBER MOUNTING NO.1 BRACKET (ASSY) REPLACEMENT F16199A REMOVAL F16180 BODY PANEL REPLACEMENT BP-59 INSTALLATION  Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram)  Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.  After welding, apply the polyurethane foam to the corresponding parts.  After welding, apply body sealer and under-coating to the corresponding parts.  After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots. F16199 BP-60 BODY PANEL REPLACEMENT REAR FLOOR PAN (CUT) REPLACEMENT With the body lower back panel removed. F16180A REMOVAL F16200 PART NAME [A] Rear Floor No.2 Crossmember 20mm (0.79in.) BODY PANEL REPLACEMENT BP-61 INSTALLATION  Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram)  Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.  After welding, apply the polyurethane foam to the corresponding parts.  After welding, apply body sealer and under-coating to the corresponding parts.  After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots. F12095 POINT 1 Attach of the [B] to center of the bearing surface. 2 *1: w/smart entry system PART NAME [B] Weld Bolt [C] Rear Floor Mounting No.2 LH Bracket [E] Fuel Tube No.3 Bracket [D] Rear Floor Mounting No.2 RH Bracket [F] Spare Wheel Clamp Bracket 140mm (5.51in.) 200mm (7.87in.) BP-62 BODY PANEL REPLACEMENT F12096 POINT 1 Perform MIG plug-welding in the area where the panels are overlapped. Apply body sealer to both sides of each panel. HINT: 1) Confirm that the panels are securely welded together. PART NAME [A] Rear Floor No.2 Crossmember [H] Rear Absorber Mounting No.1 Bracket BODY PANEL REPLACEMENT BP-63 REAR FLOOR SIDE PANEL (ASSY) REPLACEMENT With the body lower back panel removed. F16184A REMOVAL F16184 BP-64 BODY PANEL REPLACEMENT INSTALLATION  Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram)  Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.  After welding, apply the polyurethane foam to the corresponding parts.  After welding, apply body sealer and under-coating to the corresponding parts.  After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots. F16185 POINT 1 Attach of the [A] to center of the bearing surface. PART NAME [A] Weld Bolt BODY PANEL REPLACEMENT BP-65 REAR FLOOR NO.2 CROSSMEMBER (ASSY) REPLACEMENT F16186A REMOVAL F16186 BP-66 BODY PANEL REPLACEMENT INSTALLATION  Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram)  Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.  After welding, apply the polyurethane foam to the corresponding parts.  After welding, apply body sealer and under-coating to the corresponding parts.  After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots. F16187 BODY PANEL REPLACEMENT BP-67 REAR FLOOR SIDE REAR MEMBER (CUT-H) REPLACEMENT With the body lower back panel removed. F16188A REMOVAL F16194 230mm (9.06in.) BP-68 BODY PANEL REPLACEMENT INSTALLATION  Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram)  Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.  After welding, apply the polyurethane foam to the corresponding parts.  After welding, apply body sealer and under-coating to the corresponding parts.  After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots. F16195 BODY PANEL REPLACEMENT BP-69 REAR FLOOR SIDE REAR MEMBER (ASSY) REPLACEMENT With the body lower back panel removed. F16190A REMOVAL F16196 BP-70 BODY PANEL REPLACEMENT INSTALLATION  Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram)  Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.  After welding, apply the polyurethane foam to the corresponding parts.  After welding, apply body sealer and under-coating to the corresponding parts.  After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots. F16197 BODY PANEL REPLACEMENT BP-71 ROOF PANEL (ASSY) REPLACEMENT F16160A REMOVAL F16160 BP-72 BODY PANEL REPLACEMENT INSTALLATION  Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram)  Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.  After welding, apply the polyurethane foam to the corresponding parts.  After welding, apply body sealer and under-coating to the corresponding parts.  After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots. F16161 POINT 1 Before temporarily installing the new parts, apply body sealer to the windshield header panel, roof panel reinforcement and back window frame. HINT: 1) Apply just enough sealer for the new parts to make contact. BODY PANEL REPLACEMENT BP-73 OUTER PANEL INSTALLATION TORQUE T = 13.0 N⋅m T = 13.0 N⋅m T = 13.0 N⋅m T = 13.0 N⋅m T = 9.0 N⋅m T = 9.0 N⋅m T = 13.0 N⋅m T = 5.5 N⋅m T = 13.0 N⋅m T = 5.5 N⋅m F16111 5.5 N.m (56 kgf.cm, 4 ft-lb) 9.0 N.m (92 kgf.cm, 7 ft-lb) 13.0 N.m (133 kgf.cm, 10 ft-lb) BP-74 BODY PANEL REPLACEMENT F16198 POINT 1 From the fender liner side, use a screwdriver to disengage and remove the clip. Remove the front fender. BODY PANEL REPLACEMENT BP-75 T = 26 N⋅m T = 26 N⋅m T = 26 N⋅m T = 26 N⋅m F16112 26.0 N.m (265 kgf.cm, 19 ft-lb) — — BODY PANEL REPLACEMENT BP-76 T = 15.0 N⋅m T = 15.0 N⋅m T = 13.0 N⋅m T = 43.1 N⋅m T = 43.1 N⋅m T = 13.0 N⋅m T = 26.0 N⋅m F16114 11.5 N.m (117 kgf.cm, 8 ft-lb) 13.0 N.m (133 kgf.cm, 10 ft-lb) 26.0 N.m (265 kgf.cm, 19 ft-lb) 43.1 N.m (439 kgf.cm, 32 ft-lb) 15.0 N.m (153 kgf.cm, 11ft-lb) — BODY PANEL REPLACEMENT BP-77 FIT STANDARDS 4.3mm 3.7mm 3.3mm 1.4mm 0.8mm 0.3mm 7.0mm 4.9mm 4.9 mm 0.8mm 4.9mm 0.3mm 5.8mm F16115 0.3mm (0.01in.) 0.8mm (0.03in.) 1.4mm (0.06in.) 3.3mm (0.13in.) 3.7mm (0.15in.) 4.3mm (0.17in.) 4.9mm (0.19in.) 5.8mm (0.23in.) 7.0mm (0.28in.) BP-78 BODY PANEL REPLACEMENT 5.1mm 5.2mm 6.2mm 3.7mm 4.0mm 5.7mm 4.0mm 4.0mm 5.7mm F16116 3.7mm (0.15in.) 4.0mm (0.16in.) 5.2mm (0.20in.) 5.7mm (0.22in.) 5.1mm (0.20in.) —